Indian refractory company purchased a CONELE high-intensive mixer to improve production efficiency and product quality.

As one of the fastest-growing refractory markets in the world,India's rapid development in the steel,cement,and glass industries continues to drive demand for high-quality refractory products.According to a market research report on India's refractory cement concrete and similar refractory mixed products industry,imports of refractory materials in India have shown steady growth in recent years,with a significant year-on-year increase in imports in 2024,reflecting the urgent need for high-performance materials and advanced production equipment for domestic industrial upgrading.Against this backdrop,a leading refractory manufacturer in India faced bottlenecks in its traditional mixing process:existing equipment struggled to achieve fully and uniform mixing of raw materials,resulting in inconsistent product density and substandard performance.Open mixing operations led to severe dust pollution and a harsh working environment.Furthermore,the inefficiency of small-batch pilot production of specialty refractory materials limited its ability to develop new products.

To overcome these bottlenecks,the customer initiated a production equipment upgrade program,clearly identifying a key requirement for high-performance mixing equipment:
The customer purchased two 500-liter refractory mixers specifically for the production of refractory mixes.
After a global technical evaluation,the customer ultimately selected CONELE's Intensive Mixer for Refractory series.Its intensified mixing solutions,designed specifically for the refractory industry,perfectly meet the customer's diverse needs for quality,efficiency,and environmental friendliness.
The Core Advantages of CONELE's Refractory Solutions
To address the challenges faced by Indian refractory manufacturers,CONELE provided a system solution based on advanced mixing technology:the 500-liter CR15 Intensive Mixer for Refractory.This equipment incorporates multiple innovative technologies,achieving breakthroughs in the core aspects of refractory production:
Three-Dimensional Mixing Technology
Countercurrent Motion Principle:The synergistic effect of the low-speed clockwise rotation of the drum and the high-speed counterclockwise stirring rotor creates a three-dimensional flow field within the drum at a specific tilt angle.
Eliminating"Back-Mixing":The optimized tilt angle design creates a specific up-and-down flow pattern for the material,ensuring no stratification or separation even when processing high-viscosity refractory slurries.
Breakthrough in Mixing Uniformity:The uniformity of the mixed refractory raw materials reaches over 99.2%,completely eliminating the uneven dispersion of raw materials that is difficult to handle with traditional mixing equipment,significantly improving the high-temperature stability and service life of refractory products.