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CR Intensive Mixer

CR Intensive mixer is used for batch or continuous mixing and granulation processing of industrial raw materials. Laboratory-level high-performance mixing system suitable for research and development and small-scale production, meeting the preparation of materials in the ceramics, chemical, metallurgy, lithium battery, refractory and other industries.


Industrial Mixer

100-7000 liters

Laboratory Mixer

500ml-50 liters

CoNele's intensive mixers are widely used globally in industries such as chemicals, metallurgy, ceramics, building materials, and new energy, renowned for their efficient, uniform, and reliable mixing performance. Their core technology utilizes countercurrent mixing to achieve extremely high mixing uniformity in a short period of time.

Intensive mixers unique mixing principle can ensure that 100% of the materials are mixed, and the best product quality can be obtained in the shortest mixing time for batch operation.

While the mixing device is rotating at high speed, the cylinder is driven by the reducer to rotate, and the mixing cylinder is inclined at a certain angle to realize a three-dimensional mixing mode, which makes the material turn more violently and mix more evenly.
Intensive mixers mixing direction is divided into forward and reverse.

Intensive mixer can multiple processes such as mixing, granulating/pelletizing, kneading, and slurrying can be handled in a single machine by adjusting operating conditions.

A wide range of lineup is available, from 500ml/batch up to 7,000L/batch for Type-CR (mixing pan inclined type) and up to 12,000L for Type-CD (mixing pan horizontal type), Continuous intensive mixer achieves an output of 80t/h-600t /h.The most suitable machine type will be selected according to your requirements.


Three core components of CO-NELE Intensive Mixer are: an eccentrically positioned rotor tool (mixing tool), tool set (bottom/wall scraper), and the rotating mixing pan (mixing vessel).


conele Intensive mixer 1. Rotor tool (mixing tool)

Rotor tool is positioned eccentrically to the center of the mixing pan, enabling efficient shear force onto the material. The speed can be set according to the purpose of processing, from high speed for high shear force to low speed for gentle agitation. The design and direction of rotation can also be selected according to the process requirements. A bottom tool attached to the bottom end of the rotor tool prevents build-up of material on the bottom of the mixing pan.

2. Tool set (bottom/wall scraper)

Tool set prevents build-up of material on the wall and bottom of the mixing pan. It also changes the direction of material flow and promotes the homogenization of the process material inside the mixer.

3. Mixing pan (mixing vessel)

The rotating mixing pan moves the mix into the path of the mixing tool.

Type of Intensive Mixer

TypeMixing CapacityModel of Operation
litersKg max.BatchContinuous
CEL1s0.1-0.50.8Batch
CLE010.3-11.6batch

CEL051-58batch

CEL103-1016
batch

CR021-58
batch

CR043-1016
batch

CR058-2540
batch

CR0816-5080
batch

CR0933-100120
batch

CRV0950-150240
batch

CR1180-250360
batch

CR15M110-350600
batch
continuous
CR15160-500840
batch
continuous
CRV15200-6001200
batch
continuous
CR19150-7501440
batch
continuous
CRV19330-10001800
batch
continuous
CR20400-12502400
batch
continuous
CR24500-15003000batch
continuous
CRV24650-20003600
batch
continuous
CR291000-30004800
batch
continuous
CD291200-35007200
batch
continuous

Product Component Gallery

CR04 Intensive mixer

CEL1S laboratory Intensive Mixer

CEL1S laboratory mixer is a compact mixing and granulation machine designed by CO-NELE for small-batch research and development, with a processing capacity ranging from 100ml to 500ml.

It is particularly suitable for high-value-added materials (such as battery materials, technical ceramics, powder metallurgy materials, etc.) and high-end applications.

CR04 Intensive mixer

CEL1 Laboratory Intensive Mixer

The high-speed rotor, the mixing disc tilted at a specific angle, and the multifunctional scraper work together to adjust the speed of the running mixer and realize a staggered mixing process.

Operating incline: 30°, 20°, 10°, 0°

Capacity:500-1000ml

CR04 Intensive mixer

CEL05/10 Laboratory Intensive Mixer

Laboratory-grade intensive mixers are high-performance mixing and granulation equipment designed specifically for research, development, and small-scale production. More than just a scaled-down version of large-scale industrial equipment, they serve as a crucial bridge for process exploration, formulation optimization, and scale-up.

CEL05 Capacity:2 -5 liters;

CEL10 Capacity:5 -10 liters


CR04 Intensive mixer

CR02 Intensive lab Mixer

Flexibility and Versatility
Small-batch processing: With processing capacities ranging from tens of grams to several liters, they are ideal for experimenting with new formulations and trial production of expensive materials, significantly reducing R&D costs and material waste.
Capacity:2liters-5liters

CR04 Intensive mixer

CRV24 Intensive Mixer

Various Materials: The mixing barrel and agitating components are typically made of stainless steel, wear-resistant steel, polyurethane, tungsten carbide, and can be coated to accommodate different materials (such as corrosive, high-hardness, and metal-sensitive materials).
Multiple Uses: By changing the mixing tools or adjusting the process, the same equipment can often perform a variety of operations, including dry mixing, wet mixing, granulation, kneading, dispersion, and coating.

Featured Industry Solutions

Metallurgy and Mining

Metal Ore Granulation: Fine mineral powders such as iron ore, manganese ore, and chromium ore are mixed with a binder to form green balls of a certain strength for subsequent sintering or pelletizing.
Powder Metallurgy: Metal powders (such as iron-based, copper-based, and stainless steel powders) are uniformly mixed with lubricants, alloying elements, and other materials in preparation for compacting.
Refractory Materials: Aggregates of varying particle sizes, such as alumina, magnesia, and quartz sand, are mixed with fine powders and binders (such as cement and phosphates) to prepare refractory castables and ramming materials.
Steelmaking Auxiliary Materials: Synthetic slag and desulfurizers are prepared for ladle refining.

Building Materials and Ceramics

Ceramics: Mixing ceramic blanks (clay, feldspar, quartz, etc.) and glazes to ensure highly uniform composition and moisture content is a key step in the production of high-quality ceramic tiles, bathroom fixtures, and household ceramics.
Wall Materials and Floor Tiles: Producing calcium silicate boards, quartz stone, artificial stone, permeable bricks, etc., intensively mixing aggregates, powders, resins, and pigments.
Glass Industry: Mixing glass batch materials such as quartz sand, soda ash, limestone, and various auxiliary materials to ensure glass melting quality.
Cement and Concrete Additives: Uniformly mixing building materials such as dry-mix mortar, insulation mortar, and self-leveling cement.

Chemicals and Plastics

Plastics and Rubber: Mixing PVC powder with plasticizers, stabilizers, pigments, etc. for pre-plasticization; preparing various masterbatches (such as color masterbatches and filler masterbatches).

Battery Materials

Lithium-ion Batteries: Mixing electrode materials (such as lithium iron phosphate, ternary materials, lithium cobalt oxide) with conductive agents (carbon black) and binders (PVDF) to form a uniform slurry is a core process that determines battery performance.
Lead-acid Batteries: Mixing lead powder, sulfuric acid, and fibers to prepare lead paste.
Pesticides and Fertilizers: Producing wettable powders, granules, and other formulations to ensure uniform distribution of active ingredients.
Fine Chemicals: Mixing dyes, pigments, coatings, inks, and cosmetic raw materials, requiring highly dispersed products.

Environmental Protection and Renewable Resources

Fly Ash Treatment: Stabilizing/solidifying fly ash from waste incineration, mixing it with chelating agents, cement, and other materials to ensure it meets landfill safety standards.
Sludge Treatment: Mixing dewatered sludge with solidifying agents and conditioners for use in brickmaking, roadbed materials, or further drying.
Soil Remediation: Thoroughly mixing contaminated soil with remediation agents (such as oxidants, reducing agents, and curing agents) to achieve in-situ or ex-situ remediation.

New Energy and New Materials

Advanced Ceramics: Producing high-performance ceramic powders (such as silicon nitride and silicon carbide) for use in electronics and aerospace.
Catalysts: Mixing active components with carriers to produce catalysts, molecular sieves, and petroleum proppants for petrochemicals and automotive exhaust treatment.

Magnetic Materials

Manganese-zinc ferrite and nickel-zinc ferrite: Metal oxide powders such as iron oxide, manganese oxide, and zinc oxide are uniformly mixed with a small amount of additives.
Metal Soft Magnetic Powder Cores: An insulating coating agent (such as phosphate or silicone resin) is evenly coated on the surface of iron-silicon, iron-nickel, and other alloy powder particles.

CR04 Intensive mixer
Ceramic
CR04 Intensive mixer
Refractory
CR04 Intensive mixer
Metallurgy
CR04 Intensive mixer
Foundry sand
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