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Fertilizer Granulation

Inclined intensive mixer/granulators can handle a wide variety of fertilizer materials.


New Type Fertilizer Granulator

Transforms raw fertilizers into small, uniform particles called granules through the process of fertilizer granulation. These granules, which are more convenient to handle and apply to crops, are easier to spread evenly and do not clump together like raw fertilizers.

New type fertilizer granulator is a process equipment used in fertilizer granulation. enables fine mixing, granulation and coating in a single machine,It is widely used in the organic and mineral sectors.

✅Fertilizer

NPK, organic, organo-mineral etc.

✅Agriculture

Animal feed, herbicides, pesticides etc.

✅Biomass

Manure, compost, sludge etc.

Fertilizer plant granulation production line

In fertilizer granulation plants, The raw materials to be fed into the system can be powder or coarser materials. In the case of coarser materials, they are usually ground by means of a crusher at the inlet. organic sources usually arrive at the facility with high humidity. it is difficult to break the moist material. the organic material is first dried and then crushed.

The organic mineral fertilizer granulation production line is an automated system that integrates multiple equipment. CO-NELE is specially designed to scientifically proportion, mix, granulate, coat, dry, cool, screen, coat (optional) and package organic materials (such as livestock and poultry manure, straw, kitchen waste, humic acid, sludge, etc.) with inorganic mineral nutrients (such as nitrogen, phosphorus, potassium, trace elements, etc.), and finally produce a complete set of equipment for granular organic mineral compound fertilizers. Main processes and key equipment for complete sets of equipment for organic mineral compound fertilizers:

✅Pre-granulation process (Raw material process——Bachting syastem)

✅Mixing section

✅Granulation process (core)

✅Post-granulation processes(Coating——Drying——Cooling——Packaging)

Product Component Gallery

Fertilizer Granulation Machine

Granulator is the heart of the fertilizer granulation plant

Granules for the fertilizer industry should be suitable for agricultural implements such as "seeders". Usually, a standard size of 2-4 mm is preferred, and micro granules of 0.5-1.2 mm can also be produced.

· Raw and auxiliary materials are mixed and fed into the granulator feed hopper.

· The operator adjusts the process parameters.

· The granulation process control system simultaneously reports the data of the granulation operation.

· The granulator forms uniform granules of the required size.

· The data is stored in a central storage system for later use in optimization activities.

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Fertilizer Granulation Methods
Several methods of granulating fertilizers exist, each with its own benefits and drawbacks. The most common methods are:
Wet granulation: Granulators mix the raw fertilizers with water to form a slurry in this method. A granulator then shapes the mixture into granules. Wet granulation is suitable for fertilizers that are difficult to granulate using other methods, such as highly-soluble fertilizers.
Dry granulation: Granulators compress the raw fertilizers under high pressure to form granules in this method. Dry granulation is suitable for fertilizers that are prone to caking or clumping, as the high pressure helps to bind the particles together.
Extrusion:  Granulators heat and extrude the raw fertilizers through a die to form granules in this method. Extrusion is suitable for fertilizers that are difficult to granulate using other methods. Because heat and pressure help to bind the particles together.
Fluid bed granulation:   Granulators suspend the raw fertilizers in a fluidized bed and add a binder to the mixture in this method. The binder helps to bind the particles together and form granules. Fluid bed granulation is suitable for fertilizers that are difficult to granulate using other methods. Because fluidized bed helps to evenly distribute the binder.

Fertilizer Granulation Machine
Fertilizer
Fertilizer Granulation Machine
Mixing
Fertilizer Granulation Machine
Granulation
Fertilizer Granulation Machine
Coating

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